WATER BOTTLING LINE
ABOUT THE WATER BOTTLING PLANT
This is a very simple water bottling plant setup designed for entry-level water businesses.
You will require the following for a complete Setup:
Water Purification Plant
This is generally a reverse osmosis system plant setup that has been recommended to you according to the raw water (borehole, river, dam, sea, municipality) quality.
Such can only be recommended through a water analysis results in a certificate of the raw water issued to you by a SANAS accredited Lab. The results will help determine the treatment system required to purify the water to drinkable standards.
For the bottles, you can either buy them from a local supplier or you can get a semi-automatic bottle blowing machine and bottle preforms.
Bottle preforms are an affordable away to saving costs when it comes to transportation as compared to transporting the blown bottles to your premises.
Bottle molds will be required for the bottle blowing machine. It will be up to the customer if they want their own designs of the bottles or the default molds that come with the blowing machine.
Rinser, Filler, Capper
We have two types of these machines.
It is mainly suitable for filling and capping of round or square polyester bottles. According to the demands of different specifications of users, it is only changed a little in design to meet the user’s demands.
The machine is full-automatic multifunction washing, filling, and capping equipment. It is used in washing, filling, and capping all kinds of noncarbonated drinks such as fruit juice, oil, vinegar, wine, fruit wine, mineral water, and pure water. The line has features of unique design, new style, complete functions, multi-purpose, convenient in operation, beautiful construction, high automatism.
These labels are applied to the bottles using steam so they fit tight around the bottles.
These labels come with glue on the backside so they stick to the bottles.
- This helps the consumer know when the water was filled and packaged and before when must the water be consumed.
- This machine is for packaging the rinsed, filled, capped, and labeled water bottles in heat shrunk packs
Reverse Osmosis Plant
RO system is generally used in the bottled water production lines, concentrate beverage production line, fresh fruit juice production line, and yogurt production line.
It is customized and manufactured according to the local water conditions and flow rate requirements. It utilizes a quartz sand filter, active carbon filter, softener, PP filter for the pre-treatment of raw water. The pre-treatment process not only removes an order, color, and some bacteria but protects the RO membrane as well, which helps to prolong the life of the RO water treatment equipment and is the main function of the water treatment machine.
BM-S4 SEMI-AUTOMATIC FOUR CAVITIES BLOW MOLDING MACHINE
- Stretch Blow Moulding Machine is suitable to produce differently shaped bottles from PET tube. It is widely used to produce Mineral water carbonated drink, candy sauce, juice, medicine, cosmetic and oil bottle, etc.
- The machine adopts a revolving infrared pre-heater. It ensures extremely even heating for PET preforms.
- The machine uses mechanical-double-arm mold clamping which ensures the mold be closed tightly even under high pressure.
- The air system has been divided into two parts: Pneumatic action part and bottle blowing part.
- It can provide sufficient and steady high pressure for blowing irregularly shaped large bottles.
- The machine is also equipped with a silencer and an oiling pump to reduce noise and friction.
- The machine can be operated in the step-by-step mode and the semi-auto mode.
- The machine is small with low cost, easy and safe to operate. And it meets the need of beverage manufacturer, polyester bottle producer in the city and countryside and is ideal bottle blowing equipment for water bottle
HP AIR COMPRESSOR
- Patent No.: 220347.2
Valve never Crack
- Piston rings are made of chromium-plated ring Life extended 3-4 times
- Suction diaphragm valve (gas and electricity mixing)
- The whole machine adopts rolling bearing
- Induction type low oil level protection.
- Heavy-duty, long life, low noise main bearing.
- Integrated intake air noise reduction and air filtration system
Air-Compressor-Air Dryer ( Inside 2psc air filter) Machine
|The air dryer is to remove the moisture from the compressed air and lower the temperature of the compressed air in the heat exchanger. The air filter is to clear up the impurities out of the compressed air, like carbon-hydrogen, tiny dust, and solid particles.|
Mold Air-Chiller (Optional Mold Water-Chiller)
|Compressor power (KW)||2.5|
|Chilled water pump power(KW)||0.75|
|10℃ Max. flow rate of chilled water(L/min)||55|
|Flow water inlet and outlet pipe||1″|
|Condensing water rate L/min||≥36|
|Exterior dimension||850*560*870 mm|
|Water tank capacity||38|
|The equipment can fast cooling the blow mold, greatly raise the working efficiency of blow moding machines and obviously improve the bottle quality.|
Structure and functions
Main machine: composed of machine body, closing structure, sealing stretching, and blowing machine, altogether four parts.
- The closing structure is composed of a fixed mold plate, moving mold plate, cylinder, and double bending arms and connecting poles. The air source is controlled by the helping of the connecting poles and double bending arms; the plates open and close thereby.
- The sealing stretching is controlled respectively by two left/right cylinders independently, conducting left and right stretching and sealing. It is also controlled by two solenoid valves of two positions and five routes. They can adjust the air blowing retention time of the two cylinders respectively.
- The air source comes from the second level filter first and then goes to two big size two-position-three-routes solenoid valves to blow high-pressure air to make bottles from performing.
- The operation screen is installed with a microcomputer controller. It has an LCD displaying function, manual, or automatic functions switches. They control the time of opening and closing of the mold, sealing stretching, and blowing. Easy and convenient to operate.
Usage and character
4Cavity semi blow molding machine is the new equipment which produces plastic hallow containers of PET. It has the advantages of energy-saving, small size, low investment, (fast money back), efficient, and reasonable structure and is widely used in food, medicine, cosmetic, pesticide-killer, chemical, and beverage packaging industries.
- Equipped with microcomputer control, easy to operate.
- The heating part is an IR heating tube, controlled by imported controlling silicon. The moving part is equipped with three phases motor and drove by frequency changing part.
- There are left and right cylinders in the sealing stretching part. the stretching length can be adjusted automatically, and the time for air blowing can be adjusted freely. the bottle blowing can benefit from doing so.
- The waste air can be exhausted from a silencer inside the machine. It reduces the possibility of creating water drop, and is prevented from making noise.
- There are two air storage barrels inside the main machine and one high, one low, pressure-reducing valve.
BLOW SHAPING UNIT
Free Spare Parts List
Free Spare Parts List (Comes free with the machine)
|1||Seal rubber ring of cylinder||LQM80×45+40×360||4sets|
|2||Seal rubber ring of closed cylinder||SC100x170(FA)||2sets|
|3||Seal rubber ring of electromagnetic valve||4V310||10pcs|
|4||Seal rubber ring of 2 position 3-way||YCH23JD-15||4sets|
|5||Elbow||1/2″ – 10″||2pcs|
|6||Elbow||1/4″ – 10″||3pcs|
|7||Elbow||1/4″ – 8″||4pcs|
|8||3-way||3/8″ – 8″ “Y” type||3pcs|
|9||Straight||1/4″ – 10″||2pcs|
|10||Elbow||3/8″ – 10″||2pcs|
|17||Tool only for mold locking||/||5pcs|
12-12-1 WASHING-FILLING-CAPPING MACHINE
Production capacity: 2000Bottles/hour,
Filling bottle specification: 250ml-1500ml.(Up1500ml bottle machine need to customize, not need premium)
Filling bottle size: (unit: mm)
Bottle height: 150~235mm
Our company’s small bottle water bottling line automatically accomplishes the whole process from washing, negative pressure, filling, settle cap, buckle cap to screw cap.
The whole production line adopts step-less speed regulation having advanced structure, it works placidly and reliable and easy to operate and maintain have a low failure rate. It is an ideal equipment for small and medium beverage enterprises.
QS-12 Auto Bottle Washer
|NO||W-12 Auto Bottle Washer||NF-12 Normal Pressure Filler||SC-1 Screw Capper|
|1||Dimension(L×W×H)||1200×1200×1800 mm||Dimension(L×W×H)||1200×1000×1950 mm||Dimension(L×W×H)||920×740×1950 mm|
|3||Wotor Power||0.55KW||Total Power||0.92KW||Moto Power
Cap Order Power
|4||Production Capacity||2000B/h (For 0.5L Bottles)||Production Capacity||2000B/h (For 0.5L Bottles)||Production Capacity (In theory)||2400B/h (For 0.5L Bottles)|
|5||Suitable Bottle Size||Diameter: ø50~ø100mm
|Suitable Bottle Size||Diameter: ø40~ø100mm
|Suitable Bottle Size||Diameter: ø50~ø100mm
Mouth Screw Diameter: ø27.5
Theft Proof Cap Size: ø28×15(inner size)
|6||Filling Accuracy||Liquid Level|
QS-12 Model Auto Bottle Washer is manufactured on the basis of absorbing foreign advanced technology by our company. It has advantages of high auto level, compact structure, reasonable design, beautiful appearance, simple regulation, and others. It is ideal equipment for washing polyester bottles of middle-small drink production enterprises.
This machine adopts the YCT112-4A electromagnetic governing motor. The transmission drives the rotary table on which the gripping bottle devices are fixed. The gripping bottle device rotates with the rotary table. The bottle is rotated into the bottle entrance section with the bottle entering the device. The gripping device grips the bottle to make the bottle enter the washing section. The bottle is made to stand up-bottom under the help of the track.
The washing valve opens and the washing liquid enters the bottle. First, it is washed with a sterilizing agent, then with fresh water. After it is washed twice, the bottle is driven out by the driving wheel of the bottle exit under the help of the track. The bottle washing is finished.
The machine must be installed vertically and horizontally.
- The freshwater pipeline and the blow-off pipe.
- The motor wires jointing must meet the rotation direction marked on the machine, Forbid the rotary table rotating in opposite direction.
- Lose the fixing bolts of the upper and lower tightening rings. Adjust the nuts on the rotary main shaft according to the height of the bottle. The gripping bottle cam is adjusted to the middle position.
- Joint the switching power of the sterilizing liquid and the freshwater inlet pumps, then joint the switch of the main motor, rotate the governing button to adjust the rotary speed. Watch if the machine runs smoothly. If all is OK, the bottle can be put in to try the operation.
- If different diameter bottles are used, the entrance and exit driving wheel and their arc-plate concerned must be exchanged. At the same time, the distance between the two baffle plates on the entrance and exit tracks is also adjusted to the proper position.
- Before each shift works, all of the sections must be checked. If some parts loosen or other troubles are found, they must be resolved, then the machine can be started.
- All gears and guideway, cam 12 must be filled with consistent grease 2～3 times each week.
- The lubricant in FCO-80 worm gearing must be exchanged after the device is used first for 1000 hours. The lubricant is 120～150＃ industrial gear oil. Later, it is exchanged once half a year.
- After each shift goes off work, do some cleaning and filling oil in each running section.
- Before a new machine is started, first the power source of the water pump must be jointed, then one of the main motors is jointed.
- If there is a leak in some site of the rotary valve, please adjust the top bolt to make the rotary valve pressing tightly.
- If the driving wheel of entering and exiting bottle misplaces, adjust the position which makes the gripping bottle device aiming at the driving wheel.
CY Normal Pressure Filler
CY Series Normal Pressure Filler produced by our factory is used to fill all kinds of bottles (as glass bottle, PET bottle, etc.) with all kinds of drinks (as wine, sauce, vinegar, juice, water, etc.). It is connected into a line together with the screw capping machine. This machine has the advantages of advanced and compact structure, beautiful appearance, easy maintenance. It is ideal for filling equipment for beverage industries.
This machine works with the effect of atmospheric pressure. The liquid level in the liquid cylinder is controlled by the buoy’s lifting adjustment. The scale of the liquid level is 0～50mm.
- The working ground of the machine should be adjusted to an even level.
- The footings of the machine should be fixed tightly to avoid shaking or shifting.
- First, check if the installation is qualified for the requirement and the connection with the front and back convey is smooth.
- First, connect the motor and liquid pump and test it once to see if the direction is correct. If something wrong, find the reason and remove it.
- Test the liquid cylinder supplying control. The liquid difference on 30～50mm is proper. If the liquid level is high, the upper proximity switch works and stops the liquid pump. If the liquid level is low, the nether proximity switch works and the liquid pump starts to operate.
- Make a filling test, when all work filling quantity is qualified, input the cleansing liquid, try filling while cleaning all the liquid convey pipes and cylinder.
- Add necessary lubricants into the activated parts and test the machine.
- Before operating the machine, check no loosening in each part.
- Start the machine to see if it work smoothly and if every work position is in the right position.
- After stopping the machine, clean and dry it.
- Add lubricating grease into the gears under the work table, add lubrication oil in other parts.
Common Trouble and Removals
- If the bottle input and output are not smoothies, adjust the distance of the thumbwheel, arc plate, and baffle.
- If the work position is not correct, check if the nut is loosened, tighten it.
- If the filling liquid level changes, adjust the height of the air exhaust pipe. If the “O” ring loses its effect, change the new one.
FXZ-1 Screw Capper
FXZ-1 Model Screw Capper is widely used for capping all kinds of plastic or glass bottles of gas containing drink or no gas drink.
It has the advantages of reasonable mechanical structure, stable in moving, good in feature, easy operation, and maintenance, widely used. So it is the necessary equipment for drink producers.
FXZ-1 Model Screw Capper has the bottle in &out device, can be matched with other machines of the drink production line, and should be tested as the user’s bottle samples and cap samples before carrying out of the factory.
- When the bottle diameter is changed, change the bottle in&out block, and the main shaft pushing the wheel.
- When the bottle height is changed, adjust three column’s height by a nut and the main shaft height by locking wheel.
- If the cap screws too loose in the bottle, adjust the distance between the screw capping head and the bottle mouth thumb wheel. The more distance, the less pressure; the less distance, the more pressure. When adjusted to the most suitable position, screw tightly. If the capping screw is too long to break the cap, dismantle the screw capping head, fix the aiming stick to aim with the bottle mouth thumb wheel. If it is still breaking the cap, just adjust the 3 adjustable screws of the screw capping head.
- For the plastic cap, the capping head should be ordered according to the user’s capsize. See the drawing.
- Every day check the locking nut 2 and micro-adjustable screw 3 on the capping head, tight them.
- Each shift, add the mechanical oil(30#) in the center shifting shaft on the capping head.
- Each shift, oil the gear and worm gear.
- Each shift, oil the shaft of the knife plate and knife rod, and the roller of the knife rod.
Checking Items and Requirements
|No.||Checking item||Aim Value||Allowed Value||Checking Method|
|1||Rotary feature, screw length, cap sealing||Even, reliable||Even, reliable||Fill the bottle with the required volume of water, continuously screw cap for 12 times, check the length of the screw by eyes, it should be even and same, and no part breaking, check several sealed bottles as will, press the bottle to see if it’s a leak.|
|2||Noise||80db||80db||Test by the instrument when no loading run.|
|3||Appearance (Painted parts)||No dropped paint||No dropped paint||Check by eyes.|
|4||Gliding rotating parts||Apply rustproof||Apply rustproof||Check by eyes|
Semiautomatic Shrink Labeling Machine
(Steam Shrinking Tunnel & Steam Generator)
Our shrink packaging tunnel is designed for shrinking labels on a wide range of sizes and shapes of bottles and jars. The finished application is smooth, without ripples. It is typically used in packaging beverages, pharmaceuticals, cosmetics, and chemicals forming a seal over the cap and bottle to protect consumers.
Steam Shrinking Tunnel
- Long-life stainless steel heaters
- Adjustable shrink temperature, up to 250° C
- Electronic control of temperature and conveyor speed
- Tunnel height is adjustable to match different production lines
|Input Power Supply of Blower||220VAC 0.75KW|
|Input Power Supply of Steam Generator||380V/50HZ|
Automatic steam-generator using copper high-pressure potential vortex pump entering the water. Water supply time is short, durable. The water tank is provided with a liquid level float ball that automatically controls the water inlet. The working system is a fully automatic control system, connected to water, the working efficiency is very high.
|Input Power supply||3 380V|
|Steam Pressure||0.25 0.4Mpa|
|Vapor Generation Value||18-20Kg/h;|
Pneumatic Sleeve Wrapper
The sleeve wrapper is simple, the function is complete, it includes pushing, sealing, cutting, package in one operation, it is high automatically, the operator just needs to do a little job. This machine possesses several advantages, such as simple operation, quick sealing, sealing effect is beautiful and durable.
Purpose and Characteristics
BZJ-5038B is suitable for Working with BSE Series and BS Series shrink tunnel, It uses the PE, POF, PP, PVC, etc as packing material, the object will go into the tunnel directly after sealing and cutting, so the work efficiency was heightened and the electricity consumption was reduced. The main part of the machine is imported from an internationally famous company, the motion-performing parts adopt high-grade pneumatic component, so the operation becomes very simple, the capability is stable, the malfunction seldom happens, the lifetime is long, it can work continuously for a long time, so it can meet the requirement for large production. One trait of the machine is, the machine adopts an AC motor for straight operation. The object packaged by this machine has followed an advantage: good looking, neatness, dustproof, dampproof, prevent from broken, easy to carry, and store. The consumption of the product is lowered, and possessing a package cost advantage. The machine adopts an advanced technician to protect the operator.
|Max. packing dimension||L450×W270×H330mm|
|Min. packing dimension||L250×W60×H140mm|
|A load of pushing the board||20kg|
Structure & Parts
- Upper film tube
- Oriented circle of the upper film tube
- Locking hand-wheel for balance
- Roller for drawing film
- Locking screw for regulation pole
- The pole for regulating roller
- The roller for protecting film
- Vertical pushing board
- Down roller for protecting film
- Down tube
- Oriented circle of the down tube
- Hand-wheel for regulating the elasticity of the upper film
- sealing air-cylinder
- The frame of regulating
- Control board
- Hand-wheel for regulating the elasticity of the down film
- Depressive air-cylinder
- The straight-line pushing board
- Silica gel strip
- Hand-wheel for regulating rods
- Pushing air-cylinder
- Power switch: it is for controlling the power on and off.
- The setting method of the temperature controller:
- The up line of the display(red) shows the actual temperature, and the down line of the display(green) shows the set temperature.
- Press the SET button, the green light flashes.
- Press ▲ to increase and press▼ to reduce the temperature. The temperature must be adjusted according to the thickness of the film, usually,150℃ is OK.
- After setting the temperature, press the SET button again. It can start to operate when the screen becomes normal.
- Pressing switch: Lose it, the machine will be operated by a program designed.
- Instant stop: please press it down quickly when the machine meets an urgent problem.
- Transition Switch:
- NORMAL WORKING
- PUSH TEST
- SEALING TEST
Security Alarm Device
This alarm system will warn prompt when the goods are induced under the sealing bar. It can avoid accidents and protect machines damaged.
Spare Part List
|1||Inner-hexagon 220.127.116.11.10mm||1||6||SpringФ6mm Ф12mmФ14mm||4|
|2||+ screwdriver(big and small)||1||7||Teflon cloth 580*50mm||2|
|4||17*19mm spanner||1||9||Journey switch Z15G1704||1|
|5||Silica gel600*25*10||10||Micro move SS-5GL13||1|
Jet Thermal Shrink Packaging machine
Jet thermal shrink packaging machine has a good effect on saving course and the shrinking. The principle of this machine is: two pieces of large impeller circumgyrate with high speed, to make the hot air that produced by the electric thermal pipe very even, then the hot air jet from every hole of the inner container to shrink these objects which through the tunnel completely, and the shrink effect is pretty good. If you have used the Far-infrared radiate machine, you will find there are some terrible disadvantages with it, for example, when to shrink some gassiness drink’s bottle, like spring, Coca Cola. It is interfered with by infrared, the neck of the plastic bottle will become sunken and wry, when to shrink some strip things, the shrink effect is not good, the surface of the film will not be smooth, when to shrink something with a strange shape, the film will break very easily, but this problem will be solved by the jet machine. Because the hot air jet straightly, and it will not disturb the packing film, so the packing effect is very good, and the packaging object is very safe, don’t need to worry that the packaging object or the film will be burned by the heating pipe. The heating mode is inner circulatory, lose less heat, increase the heat effect, matched with precise brainpower meter decrease the temperature error rate to the lowest degree, the temperature of every jet hole is the same, so it needn’t adjust the partial temperature.
Thermal shrink packaging is one of the advanced packaging methods in the market right now, it adopts the wrap the shrink film out of the goods or the package, by heating, the shrink film will shrink to the goods or the package slightly, it will show the perfect appearance of the good, and make the goods sell well. Meanwhile, the packaged object is keep away from moisture, polluted, and it prevents the object from struck, it can prevent the fragile object from splashing. And prevent the object from being opened, stolen.
- Adopt jet inner circulatory heating mode, during work, it can continuously produce strong and even hot air, make the temperature in the tunnel very circulatory, and it saves the electricity.
- the conveyor part adopts large power DC motor, it can adjust the speed steplessly, and there is a large lading capacity. It can continue to work for a long time, and it is very stable/reliable.
- the conveyor part adopts a roller with a silica gel pipe and Teflon pipe, the roller moves forward when conveyor, even the packaging object with the accidental button also can be shrunk well, and the wearable ability is increased.
- the heating part adopts a long-time used a heating tube with a shed heat structure.
- it adopts a special machinery structure design, and the appearance is beautiful and splendent, and it is very easy to maintain.
- the temperature controlling part adopts advanced brainpower meter, the temperature control is very precious.
- all of the components adopt good quantity and a good brand, so the quantity of the machine is assuring.
- any type of shrink film can be shrunk perfectly in this machine.
|Voltage||AC220V (3 Phase)||Thick of film||0.03-0.25mm|
|Power||20KW||Hot fan||3phase220V/0.55kw/ 1420r|
|Conveyor speed||0-10m/min||Conveyor motor||DC220V/200W|
|External size of the machine||2500*820*1680mm|
|3||6mm inner-hexagon spanner||1||9||+ type screwdriver||1|
|4||8mm inner-hexagon spanner||1||10||Silica gel pipe||10|
|5||10mm inner-hexagon spanner||1||11||Adjust speed circuitry board||1|
|6||12*14spanner||1||12||Horse adjust screw||4|
- Power switch: control the power on and off
- Temperature control meter: control and adjust the temperature of the tunnel automatically
- Conveyor switch: control the motor of the conveyor
- Heating switch: control the heating function of the tunnel.
- Hot air switch: control the inner fan on or off
- Cool air switch: control the outer fan on or off
- Conveyor adjuster: adjust the speed of the conveyor
- Conveyor indicator, heating indicator, hot air indicator, cool air indicator show the state of different work